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Clear the air
Page 2
Talking Shop
"What?s so funny about peace, love and understanding?? To those timeless words penned by Nick Lowe and made famous by Elvis Costello and the Attractions, I?d like to add ?What?s so funny about common sense?? Or more particularly, why does it seem to be a disappearing virtue in the world around us, especially when it comes to business?
Page 3
Transir Pipework, helps to keep the presses rolling
News International?s newly opened newspaper printing plant in Broxbourne, North London is the most modern of its type in Europe and home to what is believed to be the UK?s largest ever compressed air pipework installation. Almost four miles of Legris? rapid-fit Transair system have been specified to feed an area the size of more than 12.5 football pitches.
Page 4
New Examination Meets Demands for Qualifications in Local Exhaust Ventilation (Lev) Design
Every year, thousands of people in the UK die of lung disease or get asthma because of airborne contaminants they have breathed-in at work. Workplaces which produce dust (such as flour dust in bakeries), mist (including paint mist from spraying), fumes (from welding, for example), gases (such as carbon monoxide from furnaces) or vapour (like solvents from finishing processes) may be putting the health of their employees at risk. Employers have a duty by law to control these risks under the COSHH regulations, and local exhaust ventilation (LEV) can provide part of the solution.
RNLI saves costs with new compressor
For a charity that relies heavily on fundraising and the work of volunteers to run, any cost saving is welcome. With the acquisition of a new Hydrovane compressor from CompAir, the RNLI?s Inshore Lifeboat Centre (ILC) at Poole has shaved around 70 per cent off the cost of generating compressed air.
Thermoteknix Wins Queen's Awardfor Innovation
Thermoteknix Systems Ltd has been presented with a Queen?s Award for Innovation in acknowledgement of the success it has achieved through outstanding innovation with thermal imaging cameras. The company has previously won a Queen?s Award for Export Achievement (1998) and is one of only a very few companies to have won Queen?s Awards in two different categories. In addition, in October 2007 it was named Innovative Company of the Year at the iDEA (Innovation and Design Excellence) Awards followed soon after by runner-up in the IET (Institution of Electrical Engineers and Technologists) Innovation in Engineering Awards. In March 2008 it was named Cambridge Innovative Company of the Year.
Holiday Plans on hold in the Engineering Sector
According to the latest research from the Chartered Management Institute (CMI), summer holiday plans are in disarray across the engineering sector. The survey, involving over 1100 participants, shows that 1 in 4 executives in the sector will not use their full holiday entitlement this year, preferring to ?carry days over? to 2009.
Page 5
Outpace the competition
Page 6
The world of work is changing and the bar is being raised
Few can argue with the impact and importance of training when it comes to succeeding in the workplace. Michelle Roberts has 20 years experience not just in training, but in ensuring people are getting the right training. This path has led her to becoming the Director of the Skills Development Network for the Learning Skills Council (LSC).
Page 7
See page 6 for "The World of work is changing and the bar is being raised"
Page 8
Get Shear Mode Technology for Less Than ?100
Shire Maintenance Software
maintenance software just got easier
Page 9
Using CMMS to Facilitate Continuous Process Improvement
We all know that implementation of a CMMS in no way guarantees sustainable improvements to processes, despite promises made in the business case. Although a CMMS cranks out reams of data for management to make more informed decisions, companies struggle with how to translate data into improved processes on a continuous basis.
Page 10
The UK's leading event ofr maintenance and asset management
Page 11
A welcome change
MAINTEC organiser, easyFairs UK, has listened to industry concerns over its decision to stage the event over two days (rather than three) and has responded by announcing that the 2009 edition of easyFairs? MAINTEC will be reverting to its established 3-day format, and is set to feature a wider range of products and services of specific interest to maintenance and engineering professionals.
Page 12
My Maintenance - Pump Lifecycle Costs
Bob Went, Group Consultant for ITT Water & Wastewater, the leading solutions provider within the water and wastewater treatment market and comprising four key product brands, Flygt, Sanitaire, Wedeco and Leopold, comments on his 15 years experience of LCC (lifecycle costs) in the pumping industry.
Page 13
The complete condition monitoring package
Industrial plant monitoring
Can you master vibration analysis in just three days? With RMS, the support and training never ends
Page 14
In Charge of the remote
?If it ain?t broke, don?t fix it? my dad used to say which for a while provided a reliable bit of maintenance advice. Until that is, the day the cotter-pin securing the crank to the bottom bracket of my newly acquired second hand racer decided to spectacularly but inconveniently fail as I landed an impressive jump in the woods. The only forewarning was a slight but increasing vibration through the crank as I furiously pedalled at the ramp.
Page 15
Total quality control solutions where you need us most - everywhere
Page 16
Ultrasound Condition Monitoring
In Part 2, Jeremy Lineham of Alpine Components address the question ?What and how often should I monitor?
Page 17
Maintenance North West
Page 18
The Business IMPACT of Enterprise Asset Management
We are continuing with our four part serialisation of the new Enterprise Asset Management book from IBM. In the last issue we covered the ?The changing role of the plant engineer?.
Page 19
VIBXPERT - the new two channel FFT data collector and signal analyzer for hazardous areas
A Breakfast Briefing
Page 20
See page 18 - The Business IMPACT of Enterprise Asset Management
Page 21
See page 18 - The Business IMPACT of Enterprise Asset Management
Page 22
Operator-Driven Total Productive Maintenance
At the heart of any self-respecting Total Productive Maintenance (TPM) initiative there should be an operator control scheme administering not just the output volumes and times, but every performance aspect of the process and its associated equipment?s; quality, reliability, availability, durability, environment, health and safety, etc.
Page 23
A Breakfast Briefing
Protect your plant
Can't afford breakdowns? No time for routine maintenance
Available to purchase, or hire, a wide range of instruments from leading manufactures
Page 24
IR Thermography as a Diagnostic Tool
NASA?s Lunar Crater Observation and Sensing Satellite (LCROSS) is being sent to the moon early in 2009. One of the mission objectives of LCROSS is to look for the presence of water ice in a permanently shadowed crater at either the moon?s North or South Pole ? since the identification of water is very important to the future of human activities on the moon.
IR Thermography as a Diagnostic Tool
H?erke Krupp Mannesmann (HKM) steelworks use infrared cameras to inspect, maintain and optimize production processes. Located in Germany, HKM manufacture pig iron and steel. They also operate a coke plant and a sintering plant, a factory where iron-bearing particles are formed into pellets or pulverized to be charged again into the blast furnace.
Page 25
IR-Fusion: Now put problems clearly in the picture
Page 26
An Important PM tool for UK 'Bullet Train'
The build quality of the new Hitachi train serving the Channel Tunnel Rail Link is superb. Travelling at speeds of up to 140mph it cuts the journey time from Ashford to St. Pancras to just 37 minutes. Based on the iconic Bullet Train in Japan it has 24 wheel-sets, 16 of which are driven. This ensures exceptional power and the ability to meet timetables even with 25% of the traction equipment isolated.
Page 27
Thermal imaging & UV
High Temperature Camera Systems
Hotshot HD
Page 28
Value Driven Maintenance - The Book
Thermal Imaging with Fusion Technology
See more with the NEW Testo 880 Thermal Imager
Page 29
Maintenance & Asset Management
For more years than I care to remember I have been presenting courses, to graduate level engineers working in every sort of production and service industry, on the ideas and techniques of what has come to be known as Reliability Engineering, and on their application to the problems of maintenance management.
Page 30
Budgeting for Reliable Operations
Setting maintenance budgets for new plant and equipment is a challenge often met by using past experience. The mining company, which is the subject of this study, purchased an existing plant from a contract service provider. However, the existing budgets were not useful as a guide because the new owners wanted to use a different asset management philosophy. Historically, the plant had been maintained when a problem was reported.
Page 31
See page 30 - Budgeting for Reliable Operations
Page 32
See page 30 - Budgeting for Reliable Operations
Page 33
See page 30 - Budgeting for Reliable Operations
Page 34
What is Predictive Maintenance?
A case study is presented of the benefits to be derived from the implementation of a ?functional predictive maintenance programme?. Many examples of its application in practice at the author?s coal-fired power plant are presented.
Page 35
See page 34 - What is Predictive Maintenance?
Page 36
See page 34 - What is Predictive Maintenance?
Page 37
See page 34 - What is Predictive Maintenance?
Page 38
See page 34 - What is Predictive Maintenance?
Page 39
See page 34 - What is Predictive Maintenance?
Page 40
Product Review - Industrial Vibration Monitoring and Industrial Accelerometers
PCB? Piezotronics offers a full line of durable shear-mode industrial vibration sensors and instrumentation for process monitoring, predictive maintenance, and machinery & equipment protection.
Product Review - Continuous Data Monitoring
The new Testo Saveris data-logging system continuously monitors temperature and humidity, together with automatically measuring, documenting and issuing alarms when set limits are exceeded.
Product Review - Etching the Impossible
Inconel 617 is one of the nickel-chromium-cobalt-molybdenum superalloys which have been developed with a high nickel and chromium content to resist corrosion, but it is just this property that has largely prevented the material from being photo etched
Product Review - Toughest and Smallest in Reliable Thickness Gauging
Cygnus Instruments introduces the new Cygnus 2 ?Hands Free?
Product Review - 3i Condition Monitoring Consultancy
3i cmc look at your organisation from the ?outside-in? and works with your personnel to ensure your CM programme is fully understood, properly integrated and at the forefront of your maintenance scheduling.
Page 41
Process-Reliable Compressed Air 365 days/24 hours
The Greasomatic '96 Automatic Lubricator
Titan CL automatic lubricator
Page 42
Product Review - Fluke Celebrates 60 Years with Special Offers
Over the past 60 years, Fluke has built a reputation for high performance test tools and product innovation, ruggedness and reliability are exemplified by the latest Ti10/25 Thermal Imagers, 287/9 true-RMS Digital Mulitimeters, 566/8 Multipurpose Thermometers and 771 Process Clamp Meters.
Product Review - Monitran Launches 'Monitran Technology'
Monitran, who manufacture sensors for measuring vibration and displacement, has established Monitran Technology as its formal R&D arm. The new company will design innovative products that exploit the use of new materials and technologies, particularly where joint ventures or knowledge transfer partnerships are involved
Product Review - New from Wright Flow Technologies, formerly Johnson Pump (UK) Ltd
New from Wright Flow Technologies?, formerly Johnson Pump (Uk) Ltd
Product Review - Sm1000 Eliminates Paper Mountain
RAC Autowindscreens can now easily access vital production information following the installation of a videographic recorder with batch functionality from ABB.
Product Review - A vibration expert in your pocket
C-Cubed?s PocketVibrA lets you know what?s going to fail before anything does fail ? avoiding downtime. PocketVibrA is a portable vibration analyser that uses the latest technology to perform an expert analysis of vibration data, on site. It separately identifies faults relating to bearing failures, looseness, alignment and balance.
Product Review - Siemens Drives & Gears Retrofit products Increased Efficiencies at Corus
An increase of 30% in throughput leading to significantly improved efficiency was gained by Corus Construction & Industrial (Long Products) - manufacturers of specialist high-strength steel - after Flender Gear Units/Siemens Drives were selected. Nine Siemens drives for heat treatment furnace roller tables and tempering furnace were installed, and have now run for 18 months with no problems.
Page 43
Made to Measure
There may be lies, damned lies and statistics but statistics are one thing that the economy and climate change share in common. Differing statistics are quoted almost on a weekly basis in terms of the rate and extent of global warming, carbon emissions etc while no-one even seems to agree on the actual level of inflation. But while statistics can be and often are manipulated to say whatever is required, the need to measure events and activities is essential because effective management begins with accurate measurement.
Page 44
Making Light work of Lamp Recycling
During my life I?ve made 3 distinct observations about light bulbs. (1) In an office, it will always be my desk that is under the fluorescent tube that is flickering. (2) When trying to dispose of said tube, it will always break. (3) If you don?t break it, someone else will. It?s almost as if fluorescent tubes have an inbuilt self destruct facility. This would be alright if it wasn?t for the matter of the hazardous waste that most lamps contain including fluorescent tubes and, surprisingly, modern energy saving lamps!
Page 45
Manufacturers, designers amd distributors
A Butters AMT?s Pulse Synergic, single phase, multi-purpose welding machine was used on an ambitious and inspiring construction project featured in a recent episode of Channel 4?s Grand Designs.
Boiler operator training courses
Steam boiler hire
Pressure without the Pressure
Page 46
Product Review - News from Enersys Motive Power
1. Halfords Reduces Battery Area. 2. Much Less Topping Up with Hawker Water Less. 3. Enersys provides Peterborough Power for Debenhams.
Product Review - Eight Years Reliable Service and still Going Strong
PPG Refinish, a global manufacturer of refinish paints for the automotive sector, has enjoyed over 8 years of reliable and absolutely oil free compressed air by installing two Boge SO 150 oil free screw compressors in their Stowmarket manufacturing site
Product Review - Energy Saving. Zero Maintenance Led Lighting
The energy efficient SafeSite LED luminaire from Dialight delivers substantial energy savings in two ways.
Product Review - Beko Launch Air-Line Xtra Piping System
Compressed air, a major source of industrial energy, is being used increasingly in both the manufacturing and process industries, where its distinct advantages of cleanliness, flexibility, safety and economy of use, compared with other energy sources, are fully exploited.
Page 47
Lifting Businesses
Hygenic, fast-assembly air conveying- normally from stock!
Dust extraction
Page 48
Air bench
Common Sense - a breath of fresh air
Those of you who read the article looking at dust and fume extraction back in summer 2007 might recall the comment made by John Bullough, UK Technical Director of Nederman Ltd. Looking at the area of Local Exhaust Ventilation (LEV), Bullough remarked, ?It would be very helpful to have a buyers guide aimed at helping SMEs to select the right LEV system for their requirements.? The reason for the remark was based on his experience of companies buying inappropriate LEV systems, fitting them incorrectly, using them incorrectly or a combination of all three.
Page 49
Dust and fume problems
Page 50
How to achieve an energy efficient compressed air system - part 3
How to achieve an efficient compressed air system [Part 3]
Page 51
Total solutions for welding workshops
24/7 rental in 100% oil-free air
?195+VAT per month buys you this Easi-Dec roofline system- interest paid!
Page 52
Multi-directional forklift
Making a load of a difference
Having the right equipment for the job can make all the difference. Here, using case study examples, we demonstrate how storage capacity can be increased and the handling procedures for long oar awkward loads, typically requiring a combination of counterbalance trucks and sideloaders, can be dramatically improved.
Page 53
Need more storage space
Versatile and Space Saving Handling
Having the right equipment for the job can make all the difference. Here, using case study examples, we demonstrate how storage capacity can be increased and the handling procedures for long oar awkward loads, typically requiring a combination of counterbalance trucks and sideloaders, can be dramatically improved.
Page 54
Keeping a roof over your head
As we know from our own domestic experiences ? telltale stains on ceilings here, mould or fungal growth there ? water is very good at finding the weak points in roof structures, or any overhead structure designed to prevent water from permeating from above the structure to below it.
Page 55
Peace of mind with an efficient, cost effectiveroof maintenance service
Page 56
'You're hired'
There?s no denying the success of the BBC series ?The Apprentice? with approximately 10 million people tuning in to see Lee McQueen become the surprise winner in this years competition. And while there?s no denying that being Alan Sugar?s apprentice will undoubtedly open up opportunities for McQueen, the reality is modern apprenticeships are opening up opportunities for a growing number of young people across the country.
Page 57
Product Review - ITT Water & Wastewater encourage Careers in Engineering
ITT Water & Wastewater, whose four key product brands are Flygt, Sanitaire, Wedeco and Leopold, has been working with teenage schoolchildren Go4SET, a new initiative designed to stimulate young people in Science, Engineering & Technology (SET).
Product Review - Crawford UK Launch New Website
Doors and logistics solutions provider, Crawford UK, has launched a new website www.crawfordsolutions.uk.com which features details of all the company's products and applications, along with news and information.
Product Review - Trucks Perform Double-Act at Schiedel Rite Vent
When Schiedel Rite Vent was planning a new finished goods and raw materials warehouse it specified double-deep racking served by a new Atlet Lift Truck to maximise storage capacity.
Product Review - Megger makes Insulation Testing Even Safer!
Enhanced testing safety is offered by the latest versions of the MIT and S1, 5kV and 10kV Megger insulation testers, which now meet the requirements for use in CAT IV 600V applications, in line with IEC 61010-1.
Product Review - Devol joins James Walker
Scottish polymer engineering specialist Devol Engineering Ltd has joined the James Walker Group, following the latter?s acquisition of 59% of Devol?s equity
The green steam company
Page 58
Anti-slip fibreglass floor grating
Page 59
Product Review - Taking Flame Detection to a new level with Integral Camera Technology
Representing a significant development in flame detector technology, the new Draeger Flame 5000 is a reliable, explosion-proof, colour imaging based CCTV flame detector.
Product Review - The News....Brought to you by Exide
Motive power batteries from Exide Technologies (CMP Batteries) are helping BBC radio stations around the country to deliver their outside broadcasts from a specially modified fleet of 20 Peugeot 806?s - purchased by the BBC at the turn of the century.
Product Review - Knee & Elbow Protection
Comprehensive range to suit every application. Ergonomic design. Comfortable and secure fit
Product Review - New Floor for State-Of-The-Art Manufacturing Plant
Fort Vale Engineering, a world leader in valves and safety systems for the road tankers and containers that transport everything from hazardous liquids to foodstuffs, have just re-located to a purpose-built manufacturing plant.
Product Review - A Spark of Genius
Welding and cutting specialist Butters AMT has introduced ?Auto? versions of its popular single-phase AMT 271 and three-phase AMT 360, MIG Synergic machines.
Product Review - Simplifying Machine Guarding with a New Safety Fencing Package
Industrial safety specialist Troax UK Ltd has simplified machine safety with the introduction of an exceptionally easy-to-fit machine guarding package.
Page 64
Safety barriers 2
Page 65
Safety barriers 1
Waste Disposal 3
Waste Disposal Entry 2
Waste Disposal Entry 1
Safety barriers 3
Standards Entry 1
Standards Entry 2