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ME Enquiry Service
IFC - Red Alert
OBC - easyFairs Maintec
Nov-Dec 2008
Page 1
Dry Solutions to acidic problems
Page 2
Talking Shop
Whereas I grew up to ?remember, remember the 5th of November, gunpowder, treason and plot?, I suspect that in the States, generations will forever ?remember, remember, the 5th of November? as the day Barack Obama was elected as President. As a Brit married to an American, what struck me most wasn?t the partisan nature of the support surrounding Obama and McCain, but the sheer level of interest and enthusiasm that the election as a whole generated.
Page 3
Air compressors - Atlas Copco Compressors advises how to be healthy, wealthy and wise
How healthy is your compressed air system? Although industry at large is highly dependent upon the reliable supply of compressed air as a vital element within most manufacturing processes, it is surprising just how often the condition and efficiency of this essential utility is taken for granted.
Page 4
PAS 55:2008 - the standard for integrated, life cycle optimised asset management
There is, at last, a consensus-developed, clear definition of good asset management and what needs to be done to maximize asset life cycle value-for-money.
Page 5
David Brown under New Ownership
Leading engineering company David Brown has been acquired by Clyde Blowers, the East Kilbride-based group owned by Scottish entrepreneur Jim McColl, as part of a $1 billion deal, involving four separate Textron businesses: Swiss-based Maag Pumps, US and Penistone-based Union Pumps, Dorset-based David Brown Hydraulics and David Brown Gear Systems.
Schaeffler (UK) Ltd wins Manufacturing Award
Schaeffler (UK) Ltd?s plant in Llanelli, South Wales, manufacturing high precision engine components for the automotive market, has been awarded the prize for Manufacturing Excellence at a recent Wales Quality Awards 2008 ceremony - an annual competition based on the EFQM European Excellence Model.
Keep an eye on all your equipment
Hazardous Chemicals Regulation
Page 6
It all started with a Meccano set
At a recent awards ceremony, Contour Premium Aircraft Seating won 1st place in the coveted IT in Manufacturing category for its professional and successful implementation of a production planning and scheduling system in conjunction with a major Lean initiative.
Page 7
See Page 6 - It all started with a Meccano set
Page 8
Deming's 14 Points
I recently dusted off an old textbook of mine when someone inquired about W. Edwards Deming?s famous ?14 points?.
Page 9
Intelligent Maintenance
See Page 8 - Deming's 14 Points
Condition Monitoring - Protect your critical rotating plant
Page 10
Double the Drive Life at One-Third of the Cost
Not so long ago, a variable speed drive was considered a piece of solid state electronics that, once installed, could be left to itself.
Page 11
Totally transforming....the way you manage your plant
See Page 10 - Double the Drive Life at One-Third of the Cost
Page 12
Gearboxes Stay Cool!
There are substantial benefits to be gained, in terms of improved reliability and longer operating life, for users who monitor and actively control the operating temperatures of their gearboxes.
Page 13
Total quality control solutions where you need us most - everywhere
Page 14
Clean Up to Clean Up
Metalworking fluids used to lubricate and cool cutting tools are specialised and expensive to replace.
Page 15
Cuts Costs Whilst Increasing Safety
There is still only one place to see the largest range of Switches, Sensors and Meters....
Protect your plant...
Thermal Imaging with Fusion Technology
Page 16
As a strategic maintenance partner to some of Europe's leading aerospace & automotive manufacturers
The X-Tended Life Ballscrew Range
Get Shear Mode Technology for Less Than ?100
Page 17
Ball Screws - Extend the Life of Your Machine Tool Axis
They comprise a Ball Screw, with an external helical groove or raceway, a Ball Nut, with an internal helical groove or raceway, and a system for re-circulating balls, which are rolling elements fitted between the Ball Screw and the Ball Nut.
Page 18
The Business IMPACT of Enterprise Asset Management
From our earliest years, we are taught that there is a straight choice between merit and money ? that you can?t be righteous and rich.
Page 19
Gearbox Repairs
Non contact temperature measurement
The Greasomatic '96 Automatic Lubricator
Page 20
IR-Fusion: Now put problems clearly in the picture
Ramp Up your calibration capability
Page 21
See Page 18 - The Business IMPACT of Enterprise Asset Management
Page 22
See Page 18 - The Business IMPACT of Enterprise Asset Management
Page 23
Maintenance software just got easier
CMMS Doesn't Get Any Easier
Special design polymer plain bearings
Page 24
Newcomers Join Familiar Faces at easyFairs MAINTEC
Suppliers of mechanical equipment, lubricants, buildings and facilities management, and energy efficient products will feature more prominently; there?s a new easyFairs MAINTEC Summit where key industry issues will be debated; and plans are in place to introduce a ?Student Zone? where exhibitors and visitors can chat with engineering innovators of tomorrow.
Page 25
See Page 24 - Newcomers Join Familiar Faces at easyFairs MAINTEC
Page 26
Product Review - Maintenance Free Polymer Ball Bearings
Due to positive customer feedback plain bearing specialist, igus?, has expanded its new ?xiros? (from the Ancient Greek ?xsiros?, meaning ?dry?) polymer ball bearing range.
Product Review - New Smaller Connector Provides Compact Vibration Sensors
Following the introduction of the very popular M12 connector to its range of vibration sensors, Hansford Sensors are now using the new compact M8 connector to produce the much smaller range of HS-130 accelerometers.
Product Review - Know Your Gearbox Inside & Out
Hansen Transmissions can now offer boroscope inspections for gearboxes.
Product Reviews - 1-2-3 Power Quality Troubleshooting, New Models Added, Maintenance Kits Offer
Fluke is offering a free 3-fold approach to electricians and electrical engineers involved in troubleshooting the causes of poor power quality in industrial electrical installations and equipment.
Product Review - New Pressure Regulator Application Guide
Emerson Process Management has published Edition VI of its Industrial Pressure Regulator Application Guide.
Product Review - Order Your Pump Check Up - Today!
In many pump systems more than half of the energy consumed by the pumps could be saved by switching to more efficient and correctly sized models.
Page 27
Precision shaft alignment pays
See More With the Testo 880 Thermal Imager
Page 28
Product Review - J&P Group Win Facilities Management Contract From STTS UK
J&P Group have announced that they have been awarded a 2-year Facilities Management contract by pan-European aeronautic painting and sealing group, STTS.
Product Review - Add-On Gearbox For Flangeless Hand-Wheel Valves
Dutch valve specialist Netherlocks BV has designed a direct-mounting, add-on gearbox to reduce torque for hand-wheel operated valves ? the Nethergear unit.
Product Review - ATEX Approved Shaft Alignment
Pruftechnik AG, manufacturer of the famous OPTALIGN system which pioneered the use of laser shaft alignment systems, has introduced a brand new ATEX approved, intrinsically safe system.
Product Review - South West Water Insists On Siemens Gears and Drives
Major UK utility South West Water is now specifying Siemens Automation & Drives? high efficiency Flender Motox geared motors on all of its sites, as part of its ongoing drive to improve operating efficiencies and maximise asset life.
Product Review - Sensonics Help Romanian Turbines Run Smoothly
Sensonics have supplied over 25 Sentry vibration monitoring systems for a wide range of hydro-electric turbine plants in Romania.
Product Review - Wireless Float Switch Solutions
Emerson Process Management announces wireless solutions which combine its Mobrey? float switches with the company?s Rosemount? 702 wireless transmitter.
Page 29
No Assembly Required
Page 30
Vibration Isolation
Hose & Couplings Solutions For All Industries....
Vibration Analysis Training
Page 31
Maintenance & Asset Management Editorial
This end-of-year issue focuses on one particular maintenance support technique: the monitoring of rolling bearing condition by measuring and analysing vibration.
Page 32
An Overview of Bearing Vibration Analysis
Rolling contact bearings are used in almost every type of rotating machinery whose successful and reliable operation is very dependent on the type of bearing selected as well as the precision of all associated components, i.e. shaft, housing, spacers, nuts etc. Bearing engineers generally use fatigue as the normal failure mode, on the assumption that the bearings are properly installed, operated and maintained. Today, because of improvements in manufacturing technology and materials, it is generally the case that bearing fatigue life, which is related to sub-surface stresses, is not the limiting factor and probably accounts for less than 3% of failures in service. Unfortunately though, many bearings fail prematurely in service because of contamination, poor lubrication, temperature extremes, poor fitting/fits, unbalance and misalignment.
Page 33
See Page 32 - An Overview of Bearing Vibration Analysis
Page 34
See Page 32 - An Overview of Bearing Vibration Analysis
Page 35
See Page 32 - An Overview of Bearing Vibration Analysis
Page 36
See Page 32 - An Overview of Bearing Vibration Analysis
Page 37
See Page 32 - An Overview of Bearing Vibration Analysis
Page 38
See Page 32 - An Overview of Bearing Vibration Analysis
Page 39
See Page 32 - An Overview of Bearing Vibration Analysis
Page 40
See Page 32 - An Overview of Bearing Vibration Analysis
Page 41
See Page 32 - An Overview of Bearing Vibration Analysis
Page 42
See Page 32 - An Overview of Bearing Vibration Analysis
Page 43
Sensing The Future
Monitran, who manufacture sensors for measuring vibration and displacement, has established Monitran Technology as its formal R&D arm. The new company will design innovative products that exploit the use of new materials and technologies, particularly where joint ventures or knowledge transfer partnerships are involved
Page 44
Measuring Shock Pulse
Condition monitoring should always start with a list of machine faults, specific for each machine.
Page 45
See Page 44 - Measuring Shock Pulse
Page 46
See Page 44 - Measuring Shock Pulse
Page 47
See Page 44 - Measuring Shock Pulse
Page 48
See Page 44 - Measuring Shock Pulse
Page 49
Crushing and recycling lamps the award winning Balcan way
Page 50
Steam Trap Surveys Reveal ?28,000 in Potential Energy Savings Per Site
Steam systems are highly reliable and can drop down the list of priorities when it comes to applying finite maintenance resources.
Page 51
Your Boiler House Puzzle Solved.....
Page 52
Curbing the Carbon to Cool Climate Change
During the mid-nineties, leading carpet tile manufacturer InterfaceFLOR was one of the first companies to publicly commit to tackling climate change.
Page 53
Heat for Hire
For ALL your temperature measurement applications...
Dunphy Combustion Services from concept to commissioning
Page 54
Product Review - Twenty Four Hospitals In 24 Months
Over the past twenty four months no less than twenty four hospitals throughout the UK have taken delivery of Wellman Robey boilers.
Product Review - Team Strengthened At Exide
Exide Technologies (CMP Batteries) has made two new appointments to strengthen its service to customers.
Product Review - Three New NHS Contracts In 3 Days
Dunphy has achieved a new in-house record for NHS contract signings.
Product Review - Steam Trap Will Offset Power Rises
A further addition to Gardner Energy Management?s growing range of award winning venturi steam traps, the GEM Sapphire, has been specifically developed for screwed pipework applications.
The Green Steam Company
Product Review - Enersys Battery Monitoring Goes Wireless
EnerSys Motive Power has launched a wireless battery monitoring device, Wi-IQ, which can be fitted to all motive power batteries.
Page 55
Boiler operator training courses
Process-Reliable Compressed Air 365 days/24 hours
Pressure without the Pressure...
Page 56
Atlas Copco Brings Science To Life With Compressed Air
From model engines to flight simulators paint spraying to patterns of nature, compressed air has a vast assortment of applications around the Science Museum in London.
Page 57
A comprehensive business system for facilities and maintenance management
Total solutions for welding workshops
Page 58
Roof Access
'ACE' Industrial Air Curtains
Klimate High Speed Doors Helping You Solve Your Energy Requirements
Page 59
Air Curtains:An Open & Shut Case?
When is a door not a door? When it?s ajar. An oldie but a goodie and one which succinctly reflects the tension facing the role of doors within buildings that serve the twofold purpose of separating adjacent areas while also allowing access between them.
Page 60
At the heart of process industry
Casella Cel And The Amazing Technicolour Sound Monitor
doseBadge The original wireless noise dosemeter
Free! Legislation Seminar
Page 61
Prevention Is Better Than Protection
It?s heading towards two years since the updated Control of Noise at Work Regulations came into force.
Page 62
Motivation: Giving The Best To and Getting The Best From Your Workforce
Page 63
Lifting Businesses
Anti-slip Fibreglass Floor Grating
Do you have a flooring problem?
Page 64
Product Review - Success at Italy's Largest Pumped Storage Plant
James Walker?s HydroSele? S has proved its superb sealing efficiency by running maintenance free for over two years at ENEL?s massive Entracque pumped-storage hydroelectric scheme in Italy.
Product Review - New Spill Doctor Spill Response Kit
Don?t leave anything to chance when it comes to leaks & spills - the new addition to Empeezy?s Spill Doctor? family enables you to respond quickly to incidents, such as leaking drums/IBC?s or burst pipes on fuel/chemical delivery tanks.
Product Review - Cost-Effective Reverse Osmosis
ELGA Process Water has announced two new models in their market-leading maxiRO range of reverse osmosis units.
Product Review - A High Speed Door Solution
Klimate Doors have supplied and installed an Ardent high speed door at Lloyds Animal Feeds mill.
Product Review - Knee & Elbow Protection
Comprehensive range to suit every application. Ergonomic design. Comfortable and secure fit
Product Review - Quality Partnership
When you take the noted manufacturer Seetru ? the leading name in relief valves and liquid level gauges ? and link them to storage specialists Lista then you really do have the optimum business partnership.
Product Review - Atlet Support Proves Fruitful
Chilled distribution specialist Langdons chose Atlet to deliver a ?complete handling package? for operations at Gerber Juice Company?s Bridgwater distribution centre run by Langdons
Product Review - New Oil Water Separators
The new Owamat 11 from Beko can be used on compressors up to 230 m3/hr capacity - around double that of the existing Owamat 10, which still remains in the product line-up ? and offers a cost-effective solution for condensate treatment in one of the most popular compressor size ranges.
Page 65
Composite Structures From Anglia Composites
Page 66
Product Review - On Site Line Boring Service; Perfectly Aligned
M&A Engineering continue to provide and enhance a precision, on-site, line boring machining service for maritime operators, ship repair yards, energy companies, steel manufacturers, petro-chemical producers and OEM?s throughout the world.
Product Review - Reducing Insulation Costs In Clean Environments
T-Tubes, from Zotefoams, is an FM 4910 approved, advanced insulation system specially developed for stainless steel process lines in clean environments.
Product Review - Steelcoat Protection On Runcorn Bridge Cable Stays
A key feature of the Llechwedd Exchange Sidings industrial archaeological site on the A470 Improvement Scheme near Blaenau Ffestiniog is a crane that first saw service in the late 1800s loading slate from the nearby quarries on to railway trucks.
Product Review - Help In The Fight Against Meth
British engineering company Smith Flow Control (SFC) is helping to eliminate methamphetamine labs in the state of Iowa and across the United States by cutting off the illegal supply of its primary ingredient - anhydrous Ammonia (NH3).
Product Review - Mykal Make Degreasing Choices Simple
Mykal Industries have re-launched their definitive guide to industrial degreasing with the release of their latest ?Safe Solutions for Industrial Degreasing? Catalogue, which covers every aspect of industrial degreasing, ranging from simple maintenance products to sophisticated process degreasing solutions. It has been re-structured and includes new products such as Epoxy Resin Cleaner, Electrical Power Wipes and the heavy-duty Graffiti Remover-Plus, alongside the top selling De.Solv.It and Aquasolv brands.
Product Review - Easy Connection Without Crimping
The new AxiClamp cable termination system from Multi-Contact offers the reliability of crimp connections but with the advantage that they can be easily disconnected if required.
Product Review - Decorative Resin Floors
Reepol Chemical Building Products manufactures a range of decorative coatings to restore worn concrete floors and turn them into attractive working environments.